Application Background
Nowadays, as all companies are transforming towards digitalization. Many factories are still relying on shouting for help, running around in the shopfloor to solve problems, and using paper or Excel for management during production, wasting a lot of costs and time. Delayed and inaccurate information transmission. Wasting caused by abnormal events handling delays. Loss of production information and lack of records. Historical data is difficult to use, continuous improvements are lack of goals and bases. Cannot form preventive interventions
Shouting for help, running around for help. Inefficient
Information transmission is not timely and accurate, making it difficult to judge
Delayed problem handling resulting in wasting time
No visualization, on-site management is not intuitive and transparent
Lost production events information and lack of effective records
Historical data is difficult to use and there is no basis for continuous improvement
Function Introduction
ITENCloud EMBP abnormal events management system is based on PDCA Lean Concept, realizing closed-loop management of enterprises from problem discovery, problem solving to problem cause analysis, realizing transparent visualization of abnormal events, standardization of processing procedures, ensuring fast and effective handling of problems, by using data analysis, helping clients discover underlying problems, providing support for improvement
Abnormal Events Report
- Quick reporting on mobile devices with support for scanning QR codes
- Automatically report location, type, time, and reporting personnel information, supporting graphic and textual details
Events Notification
- Notifying event information to the corresponding responder in time
- Configurable event related Cc.
Events Handling
- QCQR quick events handling
- Response, check-in, processing, closure, process can be configured, and record fields can be configured
- Quickly recording summary of event handling
Events Escalating
- Escalation mechanism for response and handling events timeout
- Configurable multi-level escalation warning (Notify the shopfloor team leader after 5 minutes and the supervisor after 30 minutes)
Recurrence Prevention
- Automatically record the information about the location, area, abnormal types, personnel when events happening
- Record the entire process of response closure and processing details
Abnormal Events dashboard
- Real time events handling progress dashboard
- Configurable multi-level visual events dashboard
- Can be visually presented by event, status, and types
Statistics Analysis
- Response time, processing time, performance analysis
- Analysis of abnormal events duration that affect production
- Automatic data statistics and multidimensional data analysis
More...
- Can interface with business systems such as MES/ERP
- Abnormal proactive reporting by connecting to equipment
Quick handling of abnormal events
Quickly events reporting Quickly events Handling
Timely and accurately reporting abnormal events, information can be sent in time, visualizing the problem. Relevant personnel can respond quickly and handle it in time, saving time and improving efficiency
- Quick response to events, reducing waiting time
- Progress of the event is clear at a glance
- Quickly troubleshooting to achieve higher production efficiency
- Intelligent report generation helps with continuous improvement
- Can be connected with system or equipment, Support multiple event triggering methods
Continuous improvements Recurrence prevention
- Continuous improvements and Recurrence prevention
- Recording processing situations and solutions, Forming experiential knowledge bases
- Supporting event recurrence preventions, forming long-term solutions
- Detailed abnormal events data analysis supports continuous improvement on lean production
Application Value
Quick response to production events, timely handling, long-term handling, and real-time response to all production events, shorten response time, optimize production processes, and never miss any emergency situations. Intelligent generation of analysis reports to achieve continuous improvement. Fully and quickly control the entire production process. Automatic statistics collecting of performance indicators, achieving rapid response to on-site events, efficient collaboration, and efficiency improvement.
Improve event processing efficiency Reduce management costs
On site visual management Quick, intuitive, and transparent
Production event data mining and underlying problem detection
Power tool for lean management
Lightweight Lean Launching easily
Low investment cost
The system and implementation costs are significantly lower than traditional industrial management software
Quick delivery
Quick launching in 5-7 days, with short implementation time, way lower than traditional software
Zero threshold for operating
Industrial APP, simplifying complexity, friendly and easy to use
High value pay-back
Addressing the true needs of site management and easy to implement